Handcrafted. Distinctly Yours.
At Cover & Brim, we believe a hat is more than an accessory — it’s a personal statement. Every piece we create is designed to reflect individuality, intention, and story. Our custom hats are handcrafted by skilled artisans, blending time-honoured techniques with a modern, elevated aesthetic to produce truly one-of-a-kind designs.
From custom cowboy hats to fedoras and wide brims, our premium 100% beaver felt and straw hats are made to express who you are. Every detail matters. Every story is different. Wear yours with confidence.
Below are just a few of the stories we’ve recently brought to life. Each hat is handmade specifically for its owner, using the highest-quality felt, carefully sourced materials, and distinctive vintage accents.
If you’re unable to visit us in person, please note in the checkout or inquiry section if you’d like to book a digital consultation and include a contact number for FaceTime or video call.
Book a Consultation
Our creative process starts with you.
Ready to design your custom hat? Use our online booking form to schedule a consultation — either in person or virtually from wherever you are.
During your consultation, we’ll explore your personal style, inspirations, and the story you want your hat to tell. We’ll also take precise measurements to ensure a comfortable, tailored fit.
We look forward to collaborating with you and crafting a one-of-a-kind Cover & Brim hat you’ll enjoy for years to come.
Start the process today by booking your custom consultation below — and let’s bring your story to life.
Custom Hat FAQs
Why Choose a Custom Beaver Felt Hat?
Beaver felt is prized for its durability, softness, and ability to maintain shape over time, making it the ideal material for a long-lasting custom hat. Our premium beaver felt is sourced from top-quality materials to ensure your hat not only looks exceptional, but wears beautifully for years.
When you choose a custom hat from Cover & Brim, you’re investing in a piece made specifically for you. Our artisans work closely with each client to understand their vision — drawing inspiration from personal experiences, meaningful details, colours, symbols, and numbers. The result is a hat that feels as individual as the person wearing it.
The Cover & Brim Process
Your custom hat journey begins with a consultation, either in person or virtually. During this session, we’ll discuss style preferences, take measurements, and refine the details that will make your hat truly unique.
From there, our artisans begin shaping and building your hat by hand using traditional tools and techniques. Every stitch, trim, and finish is handled with care and attention to detail.
Once complete, you’ll be invited for a final fitting to ensure the perfect balance of comfort and style. If an in-person fitting isn’t possible, your hat will be shipped to you with guidance for any minor adjustments needed after delivery.
Custom Hat Pricing
Pricing varies by design and is based on materials and customization. We offer both 100% beaver felt hats and genuine Panama straw hats.
Customization options may include:
- Vintage fabrics
- Exotic leathers
- Precious stones
- Metal chains and beads
- Eagle, falcon, and hawk feathers
- Stitching and embroidery
- Burned designs and distressing
- Dyes and paints
- Natural elements and specialty accents
Investing in a Cover & Brim custom hat means investing in craftsmanship, individuality, and longevity. Every hat is made to last — and made to mean something.